8 Best Welding Pants for Durability & Comfort
Made from a sturdy flame-resistant (FR) material, the best pants for welding will repel or self-extinguish fiery sparks and slag.
Keep in mind that even the best welding pants are flame-resistant—not burn-proof. They won’t last long if exposed directly to heavy slag or grinding sparks.
FR welding pants are best worn for light welding or grinding, or as secondary safety protection underneath a heavy apron or chaps.
Because a good pair of welding pants is an essential part of your personal protection equipment (PPE), here are 8 of the best welding pants for men and women.
Jump to the 8 Best Welding Pants by category:
- Best Overall – Wrangler
- Best Value – Dickies
- Men’s Most Durable – Wrangler
- Men’s Most Comfortable – Ariat
- Men’s Best Summer – Carhartt
- Women’s Most Durable – Wrangler Riggs
- Women’s Most Comfortable – Ariat
- Women’s Best Summer – Carhartt
Jump to: How to Choose Welding Pants
Best Welding Pants for Men
Overall Best Pants for Welding
- Extra tool storage holds MIG pliers, marker, chipping hammer, etc.
- Heavy 100% cotton denim triple-stitched with FR thread
- Extended waist sizes up to 60 inches
Even before taking up welding, I preferred to wear carpenter-style jeans when doing any kind of maintenance work around my home or business. They also work well for hunting, hiking and camping activities.
I’ve tried welding pants that are a bit more durable or comfortable, but I always missed having the extra utility pockets found on carpenter pants.
With room for MIG pliers on the left leg and a loop for a chipping hammer on the right side, these are ideal for right-handed welders (lefties – check out the Dickies Carpenter Jean, below).
The tightly woven 100% cotton denim FR material is triple-stitched for durability at all seams with Nomex FR thread. Even the pocket material is FR rated.
While this is a sturdy denim, it’s not as heavy or durable as Wrangler’s original fit FR jeans, below.
The relaxed fit is comfortable, but the stiff fabric needs several washings to break in. Extra fabric (gusseting) in the crotch reduces stress and blow-outs when crouching and climbing. The leg openings fit easily over large boots.
- True to size fit – roomy, but not too baggy
- Available in medium and dark denim colors
- Stiff denim needs break-in period
- Fabric not as heavy or durable as basic Wrangler FR jeans
- 3 exterior FR compliance tags
- ATPV rating of 19.0 CAL/CM2, HRC2, NFPA 2112 Compliant
- Machine washable
Best Value in Welding Pants
Just as not all FR pants are good for welding, not all good welding pants are FR rated. The Dickies heavy duck material easily repels light sparks and slag. Although not FR tested, the tight-weave 12-ounce 100% cotton fabric is naturally self-extinguishing and flame-resistant.
This is an affordable choice for recreational welders, or others who don’t need FR labeled welding garments.
There’s no shortage of pockets in this carpenter-style jean, but the front pocket openings are tight. It’s difficult for sparks—and hands—to enter the pockets.
The utility pocket arrangement favors left-handed welders. There’s a hammer loop on the left and the pliers pocket on the right side.
Even though pre-washed to soften and reduce shrinkage, it takes a handful of washings before these pants become comfortable to wear. And if you’re not used to duck canvas material, you’ll find it has less “give” than the same weight fabric in denim.
The relaxed fit, with extra room in the seat and thigh, offsets the lack of stretch in these durable pants. Just a hint of taper in the straight legs leaves plenty of room to fit over your boots.
This strong fabric is triple-stitched at stress points, including the seat, side seams, and yoke—the rear area below waistband and above back pockets. Occasional poor stitching shows a lack of quality control.
A variation in size, especially across colors, is another area of concern with these welding pants. Some determined buyers order extra pairs and perform their own quality control, returning any that don’t make the grade.
- Not FR rated
- Triple-stitched only in stress areas
- In general, the fit is true to size, waists 30 to 44 in.
- Roomy fit, but fabric lacks stretch
- Garment washed for shrinkage control
- Small front pocket openings are difficult to access
- Quality control is hit or miss
- Colors in black, dark brown and light brown
Most Durable Welding Pants
- Constructed with durable 14.75 oz. cotton denim
- All seams finished with triple-needle stitching for strength
- Nomex® zipper tape and thread used in all garment seams
Known for their long-wearing blue jeans, Wrangler’s choice of materials in these FR pants makes them an easy pick for the most durable welding pants.
For strength, the super-thick 14.75-ounce denim fabric is triple-stitched at all seams. To prevent hot slag and sparks from destroying the stitching, they use non-flammable Nomex thread.
Other than the orange FR tags, there’s nothing fancy about the looks of these basic cowboy-cut jeans. You get traditional 5-pocket styling with no extra tool pockets. Choose from two shades of denim blue.
These pants come pre-washed for comfort and to reduce shrinkage, but this traditional stiff denim will need time to break in.
Wrangler’s original fit jeans already have a little extra room in the thigh area that helps mobility. But if you want more room, they’re also available in a .
- Fits true to size in waist sizes 28 to 46 in.
- NFPA 2112, HRC 2, ATPV 23.8, NFPA-70E, ASTM F1506
- Traditional 5-pocket cowboy-cut styling
- Leg openings fit easily over boots
- No extra tool pockets
- High-quality brass zipper and button closure
- Flame-resistant pocket material
Most Comfortable Welding Pants
Ariat treats this heavy 13-ounce 100% cotton denim with a pre-wash and a light fabric sanding. This creates a soft feel to these loose-fit FR jeans. No break in required, so you can expect to be comfortable in these pants right out of the package.
With a choice of three shades of blue, these are good-looking pants for welding. With the fabric treatment and the contrast stitching on the rear pockets, it’s a casual look that you won’t mind wearing away from work.
They run true-to-size with a lower rise and a straight-leg opening to fit over work boots.
- No-rub comfort inseams
- Extra deep front pockets
- Heavy-duty zippers and hardware
- True to fit – waist sizes 29 to 44 in.
- Pre-wash and sanding treatment may reduce fabric durability
- Made in Mexico with USA fabric
- FR compliance tag on right rear and front coin pocket, and middle belt loop.
- CAT 2, NFPA 70E, NFPA 2112, ATPV 20
Best Welding Pants for Hot Summer Weather
While soft and breathable, this canvas fabric is sturdy enough to shed sparks, and metal shavings easily brush off.
To help you stay cool, this light canvas weave allows some airflow, and the loose and comfortable fit won’t restrict motion or air circulation.
Styling is a traditional 5-pocket plus one utility/cell phone pocket on the right leg. Some descriptions mention a hammer loop, so I checked with Carhartt and they confirmed that’s not accurate.
These summer-weight welding pants fit true to size, and are available in four colors: khaki, navy, dark brown and a very popular shade of green.
- 88% cotton / 12% high-tenacity nylon
- Triple-stitched (only on main seams)
- No hammer loop
- Waist sizes 30 to 50 in.
- Carhartt FR label sewn on back pocket; NFPA 2112/CAT 2 label sewn on coin pocket
- NFPA 70E
- Machine washable, or dry clean
Best Welding Pants for Women
Most Durable Welding Pants for Women
Made from strong 100% cotton denim providing both protection and longevity. The 11-ounce fabric is just light enough so the jeans have some natural give without the use of elastic.
This mid rise work jean sits at the waist, with Wrangler’s regular fit that gives extra room in the hips and legs. Range of motion and comfort is good, especially after a handful of washings. These are stiff right out of the package.
If you prefer a more form-fitting jean, check out the Ariats, below.
These pants fit true to size, but some curvier ladies were more comfortable moving up a size.
You’ll find a good selection of sizes in most of the five color options.
- Rear pocket stitching varies by color
- Stiff fabric needs break in
- Hi-vis FR compliance tags
- ATPV rating of 19.0, HRC2, NFPA 2112
- Machine Wash
Most Comfortable Welding Pants For Women
- 12.5 oz stretch FR denim provides ATPV 20 protection
- Comfortable 98% cotton, 2% Lycra® blend for mobility
- Feminine fit - follows curves but is not restrictive
You won’t look like you’re wearing welding pants made for men in these form-fitting, and very comfortable, work jeans from Ariat.
The 2% Lycra material blended into this thick 12.5-ounce cotton FR-rated fabric provides just the right amount of stretch. It allows you to move freely, without sacrificing safety or style.
However, the elastic material is more prone to damage or breakage from hot slag or abrasion than 100% cotton. You should expect the appearance of stretch fabric to degrade more quickly than all cotton in welding conditions. That’s probably a reasonable trade-off for such easy-to-wear welding jeans.
These have a close fit, but more relaxed in the hip and thigh area. With stretch fabric, the correct size may feel too tight at first. Your body temperature and activity will cause the fabric to relax, so give it 15 to 20 minutes before deciding.
- CAT 2
- NFPA 70E
- NFPA 2112
- Not as heat or abrasion resistant as 100% cotton
- Fit is true to size, to slightly small
- Not women’s sizing – order by waist and length
Best Women’s Welding Pants For Summer
This mid-weight canvas FR pant is breathable in hot weather, yet sturdy enough for light duty welding work.
The fit is comfortable through the hip and thigh area with a mid-front rise that sits slightly below the waist. A higher rise in the back gives better coverage. The leg opening easily fits over boots.
- Runs a size small in waist
- Mid-weight canvas – 98% cotton/2% spandex
- Not rugged enough for heavy duty work
- Available in khaki and dark navy colors, but the khaki is too light for good welding pants.
- Machine Wash
Choosing the Best Pants for Welding
Why do welders wear special welding pants?
Protection. Welding pants provide supplemental protection to a welder from serious burns if sparks or spatter make it past safety gear worn as primary protection.
Comfort. Just having an extra layer of protection is comforting on its own. It provides peace of mind so you can stay focused on your work. But good welding pants should also be roomy so you can move easily, without being so baggy to catch on equipment, or trap sparks.
“4.3 Protective Clothing. Clothing shall be selected to minimize the potential for ignition, burning, trapping hot sparks, or electric shock.”American Welding Society (AWS) ANSI Z49
Are FR pants good for welding?
Most manufacturers do not recommend wearing their FR pants as a primary outer garment while welding.
FR pants are flame-resistant, but not burn-proof. Hot spatter can burn through exposed fabric and injure you. They design FR clothing to self-extinguish, preventing minor burns from becoming a serious injury.
What are welding pants made of?
Because of a natural resistance to burning, you’ll find the best pants for welding made from heavy twill or denim in 100% cotton.
100% wool is the most naturally flame-resistant fabric, but it is expensive and uncomfortably warm.
Avoid 100% synthetics such as nylon, polyester, and rayon. These materials are prone to burning, melting, and creating fumes. Burning synthetic residue sticks to skin, increasing the severity of burns.
The best welding pants are made of 100% cotton, or a high-percentage (88-90%) cotton blend that’s chemically treated with fire retardant. Fabric weights of 9 to 14 ounces per square yard are common as heavier materials are naturally more resistant to burning.
“Work clothing must also stop ultraviolet light from passing through it. This is accomplished if the material chosen is a dark color, thick, and tightly woven.”L. Jeffus “Welding Principles and Applications” (8th Edition, p. 24)
Read the review: “Welding Principles and Applications” is the welding reference book to have if you’ll buy only one.
What else to consider?
- A roomy fit to allow work motion, but not too baggy as folds and wrinkles can trap sparks.
- Leg openings should fit over your boots.
- Avoid pants with cuffs that can catch and hold sparks.
- Wear a good welding shirt with a tall, close collar and long sleeves to protect against stray sparks.
- Protect your feet from sparks, spatter and impacts with a sturdy pair of welding boots.
“Choose clothing that allows freedom of movement and covers all areas of exposed skin… Heavier materials such as leather or Flame-Resistant Clothing (FRC) which has been chemically treated to reduce its combustibility or is inherently flame resistant are preferable to lighter materials because they are more difficult to ignite. “AWS Safety and Health Fact Sheet No. 33
How to care for welding pants?
- Always follow the manufacturer’s washing instructions, but most are machine washable and dry cleanable.
- Use liquid detergent for best results.
- Expect FR treatment to last for 30-50 washes. Machine washing in small wash loads will minimize wear reducing loss of FR treatment.
- After washing check for holes, fraying, and residual stains and odors from flammable soils that could compromise FR properties
- Expect lifetime garment shrinkage of 3-5% when following care label instructions
- Avoid products that could compromise FR qualities:
- Liquid chlorine bleach
- Fat-based natural soaps
- Fabric softener
- Detergent with fabric softener
- Bug spray with DEET
Why do welders starch their clothes?
It’s traditional for some welders to apply a heavy layer of starch to their welding clothes. The hard finish reduces wrinkles and repels sparks.
It’s not recommended by any manufacturer because starching can interfere with treated FR fabric. Starches and sizing contain glues and/or polyester resins that may reduce the self-extinguishing qualities of a material.
The Big Picture
Because we’re exposed to flying bits of molten metal, it only makes sense to wear flame-resistant welding pants for our safety.
Balancing convenience with comfort and durability, my personal choice is the Wrangler Riggs Carpenter Jean for the best pants for welding.