This hands-on Hobart Handler 140 review features a welder I purchased two years ago.
My research found this MIG welder popular with DIY’ers tackling the same light welding projects I do: home and business maintenance repairs, auto body work and just creating stuff in the garage.
Many in the market for a good-quality MIG welder for home or small-business use will face a Hobart 140 vs Lincoln 140 decision.
First-time beginners wary of no-name, cheap, knock-off welders (or second-time buyers replacing one) look to trusted brands like Lincoln and Hobart.Continue reading
I’m going to give you some common (and not so common) ideas about where to find scrap metal for welding projects. When going to these places, make sure always to be honest with the owner. Let them know that you’re looking for scrap metal so you can work on your next welding project, (this will get you a lot farther when collecting scrap metal than anything else you can say).
When erecting the 5.4-ton Iron pillar of Delhi in India at around 310 A.D., the workers could not know how much influence welding would have on the world today.
Sixteen hundred years later, our progress beyond the ancient forge-welding process is evident. Anywhere you look there are bridges, skyscrapers, airplanes, and even cell phones, all thanks to welding.
As the American Welding Society states: “Welding is the secret ingredient that keeps today’s world together.”
Now, are you thinking: “What exactly does it take to become a welder?”
If so, then you’re in luck. In this guide, we’ll show you step-by-step everything you need to know about how to become a welder.Continue reading
The right welding book by a gifted instructor-author will have you welding in no time. And a good book can help you push through when you hit a wall with a new project.
It’s a great time to take up welding. Welding machines are more affordable, safer and easy for beginners to use.
While new welders are easy to use, developing basic skills and knowledge can ensure you'll enjoy welding. Beginner frustration (lack of success) can end hobbies before the fun begins.
If you’re new to MIG or TIG welding, you may have no idea how much welding you’ll do—let alone how much welding gas you’ll go through.
But you’d probably like to have some sense of how long a welding gas bottle will last before deciding what size cylinder to choose.
I’ll show you how much welding time to expect from the most popular cylinder sizes used by hobbyists. Then you can compare physical dimensions so the bottle will fit your vehicle or welding cart.Continue reading
How many innovative product designs can you name that have lasted half of a century?
In 1969, Tweco Products, Inc. (formerly Townsend Welding Equipment Company) introduced a new MIG assembly design. Tweco’s invention used a single cable to transfer gas, welding wire, and electrical power to the MIG gun. The MIG gun was also a new lightweight, cool-operating design.
Most MIG guns mounted on today’s modern MIG welders follow the fifty-year-old Tweco design. And, many product descriptions include the phrase “Tweco Style” when referring to MIG torches or consumables. Many buyers are left wondering: What is a Tweco Style MIG gun?
Welders are problem solvers.
We can agree that running out of MIG gas in the middle of a project is a problem.
Since we also tend to experiment, you may have asked yourself if the gas kept on hand for TIG, or MIG welding aluminum could be pressed into service. Would MIG welding with 100% Argon on mild steel let you finish your project without a trip to the local (or not so local) gas supplier?
Or, is it possible to get by with one bottle of 100% Argon welding gas for all your MIG and TIG work?
As a hobby welder, I keep one bottle of C25 gas and another of 100% Argon for aluminum MIG work. It’s impossible to judge how long the gas will last.
So when the MIG bottle gets low, I get leary of starting a new project. Should I invest in another bottle of C25 or trade in the not-completely-empty one for a fresh bottle?
Never happy with these options, I’ve also wondered if worse comes to worst could I MIG weld with 100% Argon?
Yes, 100% Argon can be used to MIG weld steel, but you’re likely to get an unattractive weld bead that is tall and narrow, often with a weld-weakening undercut.
Mild steel MIG welds using 100% Argon shielding gas are also known for losing ductility. So on top of being weak, the welds can be brittle.
100% Argon doesn’t provide enough thermal conductivity for a fluid weld pool when MIG welding on ferrous metals. The outer edges of the arc remain cool, resulting in a deep but narrow penetration profile, and minimal fusion.
And with more spatter and an erratic arc, to go along with a stiff weld puddle, this is not a welding setup you would enjoy using on a regular basis. For full-time use, 100% Argon is not a suitable replacement for MIG-mixed shielding gas.
I don’t hesitate to use 100% Argon on MIG welds—as long as it’s a project that’s not going to hurt someone or cause me a lot of trouble if a weld fails.
There’s plenty of talk on the forums from those who have had success MIG welding with pure Argon shielding gas, and they offer a few tips:
“Ductility is the capability of a metal to be permanently bent, twisted, or otherwise manipulated without breaking or cracking.”Tusla Welding School
The use of straight Argon in aluminum welding is familiar to many hobby welders. But its purity and low moisture content, also makes 100% Argon a suitable shielding gas for MIG welding other non-ferrous metals:
Helium, with its higher thermal conductivity (and cost), is often blended with Argon for use with thicker non-ferrous materials.
At low temperatures, CO2 is an inert gas. At welding temperatures, CO2 becomes reactive and cleaning action improves. When added to Argon welding gas in small amounts, usually 5 to 25%, CO2 helps to stabilize the welding arc. With an Argon/CO2 MIG mix, you’ll get a more fluid weld pool with improved penetration, along with reduced weld spatter.
At higher levels of CO2, the arc becomes rough, and the amount of spatter starts to increase. The strong penetration characteristic becomes harder to control when welding on thin metal.
You’ll find Argon/CO2 blends labeled according to the percentage of CO2 gas in the mix. So a C25 mixture is 25% CO2 and 75% Argon.
Shielding gases have different jobs in different processes. In MIG welding, where the consumable filler material forms the electrode, the metal transfers across the arc to the weld. While with TIG welding, the filler metal feeds into an arc established between the material and the tungsten electrode.
TIG welding benefits from a shielding gas that remains 100% inert at welding temperatures, and pure Argon fits the bill. When used in TIG welding, Argon promotes easy starting, stable arcs, and keeps the non-consumable tungsten electrode clean.
Watch a welding instructor MIG welding with straight Argon shielding gas:
Is there any doubt how Bob feels about Argon welds?
Of course, he’s a professional responsible for teaching and maintaining the highest of welding standards. But he also has the experience and resources to make that happen.
Me? Sure, sometimes I want pretty welds (I’d like more of my welds to look like the ones Bob described as “Blah!”). But more often, I need to be effective and complete the job using the resources I have on hand.
Under the right conditions, a hobbyist welder can use straight Argon to make effective MIG welds.
Whatever project materials we use, we are always ultimately responsible for choosing fastening methods suitable for the intended use of the finished project. This is true whether using screws, staples, adhesives or welding.
The next time you’re caught short on MIG gas, go ahead and feel free to experiment—try MIG welding with 100% Argon.
You may be able to finish your project without a trip to the supplier.
Just know that results will vary. Use sound judgment and test your work so that no one gets hurt.